Effect of baking in different ovens on the quality and structural characteristics of saltine crackers

The aim of the study was to evaluate the physical and microstructural characteristics of crackers baked in four different industrial baking ovens (indirect radiation-cyclotherm, indirect convection, hybrid and industrial tunnel-ITO). Indirect convection and cyclotherm ovens provide the highest (5685.43 ± 51 W m⁻²) and the lowest (4860 ± 38.87 W m⁻²) amount of heat flux, respectively. Despite the amount of heat flux, indirect convection led to crackers with the highest moisture (7.86% vs. 4.82% in clyclotherm) and specific volume, but the lowest hardness. Cyclotherm resulted in crackers with lower specific volume, surface area, porosity, smooth and regular surface. Conversely, the hybrid and ITO ovens showed closer heat flux, leading to crackers with similar moisture content, texture parameters, specific volume, browning and inner porosity. Overall results show the potential of baking using different ovens for modifying the quality parameters of the crackers.     

Surface structure and quenching effects in BiFeO3-BaTiO3 ceramics

The structure and properties of Mn-doped 0.67BiFeO₃-0.33BaTiO₃ ceramics are systematically investigated with respect to the effects of annealing prior to rapid cooling by quenching in air. Air-quenching induces a change in crystal structure from pseudo-cubic to rhombohedral, with higher quenching temperatures leading to an increased rhombohedral distortion. These structural changes are correlated with the appearance of more well-defined ferroelectric domain configurations. It is shown that the surface preparation procedures for XRD measurements can induce significant changes in the peak profiles, indicating differences in crystal structure between the surface and bulk regions. Frequency dispersion in the temperature-dependent relative permittivity for the as-sintered sample is significantly reduced after quenching, accompanied by enhancement of the Curie point and improved temperature-stability of piezoelectric properties. It is proposed that the formation of defect clusters by A-site cation diffusion during cooling is circumvented by quenching, leading to the observed modification of structural distortion and ferroelectric properties.     

Integration of machine learning and first principles models

Model building and parameter estimation are traditional concepts widely used in chemical, biological, metallurgical, and manufacturing industries. Early modeling methodologies focused on mathematically capturing the process knowledge and domain expertise of the modeler. The models thus developed are termed first principles models (or white-box models). Over time, computational power became cheaper, and massive amounts of data became available for modeling. This led to the development of cutting edge machine learning models (black-box models) and artificial intelligence (AI) techniques. Hybrid models (gray-box models) are a combination of first principles and machine learning models. The development of hybrid models has captured the attention of researchers as this combines the best of both modeling paradigms. Recent attention to this field stems from the interest in explainable AI (XAI), a critical requirement as AI systems become more pervasive. This work aims at identifying and categorizing various hybrid models available in the literature that integrate machine-learning models with different forms of domain knowledge. Benefits such as enhanced predictive power, extrapolation capabilities, and other advantages of combining the two approaches are summarized. The goal of this article is to consolidate the published corpus in the area of hybrid modeling and develop a comprehensive framework to understand the various techniques presented. This framework can further be used as the foundation to explore rational associations between several models.     

Corrosion of Li-ion battery cathode materials on mullite insulation materials during calcination

A specially designed experimental device was used in laboratory to investigate the corrosion of mullite during the calcination of Li(Ni_xCo_yMn_z)O₂ (LNCM) materials. The anti-corrosion tests were carried out at 1000, 1100, 1200 and 1300 °C, and characterized with X-ray diffraction and scanning electron microscopy. The influence of temperature on the interactions between mullite insulation materials and LNCM materials was determined. In addition, the high-temperature creep properties of the mullite insulation materials before and after corrosion were tested. The laboratory scale tests, thermodynamic and kinetic calculations allowed a more comprehensive understanding of the evolution of the mullite insulation materials during serving for the roasting process of LNCM materials. Through this research, it is suggested that the upgrading of the kiln lining in the lithium battery industry should select materials with excellent resistance to alkali corrosion, especially excellent resistance to Li⁺ corrosion.     

Joining zirconia with nickel-based superalloys for extreme applications by using a pressure-free high-temperature resistant adhesive

In order to meet the high demand for joining ceramic/superalloy composite structure in extreme environments, a novel high-temperature resistant adhesion technique was developed for joining ZrO₂ and Inconel 625 by applying an aluminum phosphate emulsion/zirconium sol based adhesive. With increasing temperature, a series of reactions occurred in adhesive, and its high-temperature bonding was attributed to the formation of a composite structure containing various ceramics and intermetallics. The adhesive after RT curing could find direct applications in extreme environments, and provide bonding strength no less than 2.5 MPa in the temperature range of RT-1100 °C. The bonding strength was higher than 4 MPa in the temperature range of 800–1000 °C, which was further attributed to the formation of an effective CTE-gradient relationship among ZrO₂, adhesive and Inconel 625, as well as the interfacial reactions between the two substrates. The work broadened the application of adhesion technique and brought new ideas for joining dissimilar engineering materials.     

The effects of the modification of the BST-system solid solutions with rare earth elements

The conditions for the preparation of the solid solutions of a binary system of barium-strontium titanates with the substitutions in the A-sublattice with the rare-earth elements (REE), including the solid-phase synthesis, mechanical activation and sintering of dispersed-crystalline products by the conventional ceramic technology, were optimized. The presence (absence) of the impurity phases was established depending on the size effect of the REE. The precision X-ray diffraction analysis revealed the features of the phase formation in the studied solid solutions and showed that the “behavior” of the structural characteristics of the solid solutions with the participation of the REE is determined by the limiting conditions of the isomorphism and anion excess of the media under study. An assumption is made about the nature of the formation of a fine-grained landscape of the modified solid solutions, associated with the multicluster structure of the crystallite structure and the formation of the ballast phases during their synthesis. The dependences of the dielectric properties of the solid-state solution on the external influences – temperature, frequency of an alternating electric field and strength of a constant field – have been established. The possibility of choosing on the basis of the obtained data, promising for practical applications of the compositions is shown.     

Characterization of anisotropic gas permeability and thermomechanical properties of highly textured porous alumina

Porous alumina with a highly textured microstructure was fabricated by pulse electric current sintering (PECS) using alumina platelets. Highly oriented porous alumina with a porosity of 3%–50% was obtained by a pressure-controlled method of PECS. The properties of the highly textured porous alumina were measured in two directions. The nitrogen gas permeance and thermal conductivity at room temperature were higher in the direction along the platelet length due to the higher continuity of pores and the connectivity of alumina platelets, respectively. The anisotropy of the thermal conductivity at room temperature was investigated and explained by the effect of grain size of platelets as well as morphology and orientation of pores. The bending strength was higher with the loading direction along the platelet thickness. The thermal shock strength was clearly different in the two directions. The difference in the thermal shock strength was investigated by the measurement of properties and thermal stress analysis.     

Exploring the potential of lead-chalcogenide monolayers for room-temperature thermoelectric applications

The development of materials in two-dimensions has been established as an effective approach to improve their thermoelectric performance for renewable energy production. In this article, we generated monolayers of the orthorhombic structured lead-chalcogenides PbX (X = S, Se, and Te) for room-temperature thermoelectric applications. The Density functional theory and semiclassical Boltzmann transport theory-based computational approaches have been adopted to carry out this study. The band structures of PbX monolayers exhibited narrow indirect bandgaps with a large density of states corresponding to their bandgap edges. Accordingly, substantial electrical conductivities and Seebeck coefficients have been obtained at moderate level doping that has caused significant thermoelectric power factors (PFs) and figures-of-merit (zT) ~1. The single-layered PbX showed anisotropic dispersion of electronic states in the band structure. A relatively lighter effective mass of charge carriers has been extrapolated from the bands oriented in the y-direction than that of the x-direction. As a result, the electrical conductivities and PFs have been observed larger in the y-direction. The optimum PFs recorded for single-layered PbS, PbSe, and PbTe in y-direction amounts to 9.90 × 10¹⁰ W/mK²s at 1.0 eV, 10.40 × 10¹⁰ W/mK²s at 0.82 eV, and 10.80 × 10¹⁰ W/mK²s 0.66 eV respectively. Moreover, a slight increase in p-type doping is found to improve the x-component of the PF, whereas n-type doping has led to improvement in the y-component of PF. Our results show an improved thermoelectric response of PbX monolayer (PbTe in particular) than their bulk counterparts reported in the literature, which indicates the promise of PbX monolayers for nanoscale thermoelectric applications at room temperature.     

Smart-microstructures of composites for electrical contacts with frameless packing of Cr and W in copper

W₄₅Cu₅₅, Cr₆₅Cu₃₅, and Cr₃₂W₁₄Cu₅₄ alloys were obtained in order to study the mechanism of “smart response” of the structure of these alloys when using them as arc-resistant circuit-breakers. These alloys differ from industrial ones with frameless packing of Cr and W phases in the copper matrix. The alloy production method is based on the infiltration of copper melt into a mixture of non-compacted Cr and W powders under vibration exposure (80 Hz). The research results show an increase in the arc resistance of contacts when changing from “frame” packing of W to “frameless,” as well as the decisive role of Cr in the processes of self-dispersion of arc-resistant phases and passivation of W and Cu. Based on the obtained results, conclusions are drawn about the advantage of frameless packing of arc-resistant phases in copper and the reasons for the “smart behavior” of the structure of Cr-containing contacts in response to functional loads in the presence of oxygen and an inert atmosphere.     

Electrorheological response behavior of H2Ti2O5@MoS2@SiO2 core-shell nanoparticles

In this paper, a novel H₂Ti₂O₅@MoS₂@SiO₂ ternary composite material was prepared by a combination of dual hydrothermal method and controlled hydrolysis method, in which H₂Ti₂O₅ nanotubes are tightly combined with hierarchical molybdenum disulfide, and the unique structure of titanate nano whiskers, including the loosely bound alkali metal ions between the titanate layers with high dielectric constant and the large aspect ratio, which induce active response to the electric field. Flower-like molybdenum disulfide provides electrical conductivity, and silicon dioxide as a insulative coating layer can suppress excessive the electrical conductivity of the two-dimensional material. The morphological evolution was studied by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The results of showed that the sheet-shaped molybdenum disulfide coated with curved H₂Ti₂O₅ nanotubes showed a honeycomb structure with uniform size. Silicon oxide acts as a cladding layer to increase the thickness of the flakes. The existence of H₂Ti₂O₅, molybdenum disulfide and silicon dioxide is confirmed by X-ray powder diffractometer (XRD) and Fourier transform infrared spectroscopy (FT-IR). The prepared product was confirmed by XPS, BET test and electrorheological rheometer. Core/shell nanoparticles not only exert the active response characteristics of titanate nanoparticles and molybdenum disulfide to electric field, but also inherit the excellent characteristics of a core-shell structure produced by the interface polarization and the synergistic effect of the polar groups on the surface of the two-dimensional material further enhance the electrorheological effect.